产品介绍
设备主要特性
1、打孔工位
1）配置一个打孔模头，模头升降定位、前后定位全部采用伺服控制；塑壳左右移动采取伺服控制，不同型号自动调整：
2）打孔的定位以塑壳底部为基点，等同于后道焊接基点定位模式，更加提高焊接的稳定性；
3）打孔的残余塑料片采取负风压直接抽取模式，在打孔的过程中，直接负风压抽取到储存桶，从而提高效率及减少污染；
2、扩径工位
1）针对相同塑壳不同容量电池专门增加的一个工序；
2）把以前因为片数少的需要人工在集群两侧放置衬片，改成塑壳在注塑成型时候，直接增加叶片状注塑成型的模式，然后根据每个集群的厚度要求，制作同样厚度要求的扩径冲压模具，在该工位上用于冲压的模式，把注塑的液面挤压成有弹性的叶片来替代衬片；
3）该工序的增加能够直接取消放置衬片人员，同时也利于全自动集群入塑壳操作。
3、修毛刺工位
1）该工序的主要作用是针对塑壳在冲孔时候可能出现塑料孔四周的毛刺进行处理；
2）该工序的处理模式是采取电加热，然后通过可调节热封温度来处理打孔的残余毛刺；
3）本设备设计的热封处理模式，采取点对点的热处理模式，优点是热效率增加，并且不会对塑壳的封口出造成高温避免影响热封质量；
设备主要参数
1、设备效率≥4只/分钟
2、适于塑壳范围：长：187——410mm
宽：127——176mm
高：170——250mm
3、设备尺寸：长：3300mm
宽：1500mm
高：2100mm
4、主要耗能：电源：220V / 380V / 440V * 3相* 50 / 60Hz（可选）
电耗：约13.5KW
压缩空气：5-6Kg/cm²
Automatic CNC punching machine (type 1*6)
Product introduction
Main characteristics of equipment
1. Drilling station
1) Configure a punching die head, the die head lifting positioning, positioning before and after all using servo control; The left and right movement of the plastic case adopts servo control, and different models automatically adjust:
2) The positioning of the hole is based on the bottom of the plastic shell, which is equivalent to the positioning mode of the rear welding base point, and the stability of the welding is improved.
3) The perforated residual plastic sheet adopts the negative air pressure direct extraction mode. In the process of perforating, the negative air pressure is directly extracted to the storage barrel, thereby improving efficiency and reducing pollution;
2, expanding station
1) A process specially added for batteries with different capacities of the same plastic case;
2) The previous need to manually place the lining on both sides of the cluster because of the small number of pieces, into the plastic shell in injection molding, directly increase the blade injection molding mode, and then according to the thickness requirements of each cluster, make the same thickness of the expanding stamping die, in the station for stamping mode, the injection surface extrusion into flexible blades to replace the lining;
3) The increase of the process can directly eliminate the placement of lining personnel, but also conducive to the automatic cluster into the plastic shell operation.
3. Burr repair station
1) The main function of the process is to treat the burrs around the plastic holes that may appear when the plastic shell is punched;
2) The processing mode of this process is to take electric heating, and then to deal with the residual burrs of drilling by adjusting the heat sealing temperature;
3) The heat sealing treatment mode designed by the equipment adopts point-to-point heat treatment mode, which has the advantage of increasing thermal efficiency and not causing high temperature to the sealing of the plastic shell to avoid affecting the heat sealing quality;
Main parameters of equipment
1, equipment efficiency ≥4 / min
2, suitable for plastic shell range: length: 187 -- 410mm
Width: 127 -- 176mm
Height: 170 -- 250mm
3, equipment size: length: 3300mm
Width: 1500mm
Height: 2100mm
4, the main energy consumption: Power supply: 220V / 380V / 440V * 3 phase * 50/60Hz (optional)
Power consumption: About 13.5KW
Compressed air: 5-6Kg/cm²